Intelligent manipulator is matching product of PID regulator or DCS and other system, which mainly use to manual regulation under the system running or special condition and to carry out operate as a backup instrument when main machine has happened failure or maintenance. According to field regiurement. it provides high-brightness double LED numeric display or high resolution double light column add double LED numeric display, and 160×80, 96×96 and other exterior installation dimensions selectable by user.
Main technical parameters
Intelligent manipulator has manual/automatic control, high/lower amplitude limiting of operation output, follow control and preset control functions and so on. Operational signal has two kinds: one is analog quantity output of direct/reverse action (also called Q type manipulator); the other is direct / reverse revolution switch quantity output (also called D type manipulator), shown as the following block figure (1), (2): Manipulator signal is analog quantity output (Q type) block diagram (1)
Manipulator signal is direct/reverse revolution (D type) switch quantity output block diagram (2)
1.PID or DCS regulation signal input SVin: Intelligent manipulator receive the signal of 0?0 mA / 4?0 mA / 0?V / 1?V sent from DCS or intelligent regulator. 2.Manipulator signal output
a、Q type manipulator output (Svout): 0?0 mA / 4?0 mA / 0?V / 1?V signal, it can directly drive actuator, frequency converter or drive electric regulating valve again from servo amplifier or drive pneumatic thin-film valve from electrical converter and valve positioner. When manipulator is in automatic work condition, its signal input SVin and operation output signal correspondently is straight-through. in order to realize automatic control of actuator by DCS system or regulator. When in manual work state, its function likes a manipulator, and operational signal output value can direct be modified by increase / decrease key on the panel.
b、D type manipulator output direct/reverse revolution control signal. When manipulator is in automatic work state, its function likes servo amplifier, it carry out regulating control according to the error of input SVin signal and feedback signal of actuator, to ensure actual valve position is following valve position given signal at once and realize automatic control. When manipulator in manual state, its function likes a manipulator, and by the increase or decrease key on the panel can directly operate direct/reverse revolution output signal for which signal 3 ampere relay normal-open contact or 5 ampere capacity bi-directional thyristor, or SSR trigger signal from DC 3 to 24V and so on may be selected. 3.Feedback or measuring signal input (PVin):
PVin signal is valve position signal sent from actuator (linear analog quantity or resistance signal), or field measuring signal. PVin is universal division number switchable input. 4.Feedback or measuring signal transmit output mA/V (PVout)
PVout output signal transmit output to forestage regulator or DCS system, makes system can monitor actual valve position or field measured value at any moment. 5.State signal output DO:
DO is passive switch quantity signal, when manual control, the manipulator outputs the switch quantity closed signal to forestage DCS system or regulator, after they are received DO state signal, then stop PID operation, and make operation signal output follow valve position feedback signal. After manipulator is switched from manual to automatic control, DO state signal is repealed, DCS system or forestage regulator with current output control value as original value to recover PID control. similarly, when manipulator is switched from automatic to manual control state, with current valve position given value as original value, start manual increment / decrement control, thus manual/automatic, automatic/manual state control switching of the manipulator is all non-interference switch. 6.232 or 485 communication output
According to different option, manipulator may offer 232 or 485 communication function. 7.Failure or outer set signal DI
Manipulator may offer remote compeling manual input signal, the signal can accept dry node or level signal. and usually connect with failure state signal of the forestage DCS system or intelligent regulator, it is use when the forestage DCS system or intelligent regulator happened fault, the manipulator automatically switch into manual state, and makes value position keeping unchanged, to ensure actual valve position can be controlled in pregiven opening without runaway because forestage regulator or DCS system failure. 8.Alarm output corresponded feedback or measuring signal: According to different option function and requirement of field control, manipulator may have one alarm (AL1) or two alarm (AL1, AL2) outputs, alarm value are corresponding to display value of feedback or measuring signal (PV). 9.Feed output (P):
According to requirement for system control, manipulator may offer one group or two groups isolated each other capacity for 30 mA of DC 24 V feed. 10.Remote keystroke control function:
According to technology requirement of field control, manipulator can connect with dry node or level control signal supplied for remote operational instrument, its function is the same as each operational key function on the panel.
Outline dimension and open hole dimension
Outline dimension?6×48×115mm Open hole dimension?2×45mm
Outline dimension?8×96×115mm Open hole dimension?5×92mm
Outline dimension?6×96×115mm Open hole dimension?2×92mm
Outline dimension?60×80×115mm Open hole dimension?52×76mm
Outline dimension?60×80×115mm Open hole dimension?52×76mm
Outline dimension?0×160×115mm Open hole dimension?6×152mm
Outline dimension?0×160×115mm Open hole dimension?6×152mm
Wiring diagram
Instrument wiring diagram for intelligent manipulator 160×80, 80×160 (Operation signal output is analog quantity (Q type) manipulator wiring diagram 1)
Wiring diagram for intelligent manipulator 160×80, 80×160 (Operation signal output is switch quantity (D type) manipulator wiring diagram 2)
Instrument wiring diagram for intelligent manipulator 96×96, 96×48, 48×96 (Operation signal output is analog quantity (Q type) manipulator wiring diagram 3)
Instrument wiring diagram for intelligent manipulator 96×96, 96×48, 48×96 (Operation signal output is switch quantity (D type) manipulator wiring diagram 4)
Instrument wiring diagram for intelligent manipulator 96×96, 96×48, 48×96 (Operation signal output is analog quantity (Q type) manipulator wiring diagram 5)
Instrument wiring diagram for intelligent manipulator 96×96, 96×48, 48×96 (Operation signal output is switch quantity (D type) manipulator wiring diagram 6)
China · Fu Jian Wide Plus Precision Instruments Co., Ltd.
ADD: NO.1, Cha shan Road, Mawei Hi-tech Development Zone, Fuzhou, China.
Tel?86-591-83969908 83969918 Fax?86-591-83969222 83969444
http://www.wideplus.com E-mail:info@wideplus.com